Effect of mold designs on molten metal behaviour in high-pressure die casting

EVALUATION OF PRESSURE EFFECT ON HEAT TRANSFER COEFFICIENT AT THE METAL- MOLD INTERFACE FOR CASTING OF A356 AL ALLOY

Abstract: During solidification and casting in metallic molds, the heat flow is controlled by the thermal resistance at the casting-mold interface. Thus heat transfer coefficient at the metal- mold interface has a predominant effect on the rate of heat transfer. In some processes such as low pressure and die-casting, the effect of pressure on molten metal will affect the rate of heat transfer a...

Sand Mold Press Casting with Metal Pressure Control System

Materials on Dies for Pressure Die Casting

In the contribution the stress of die materials of thermal fatigue is defi ned and material life is derived theoretically and compared with the measured values. The important properties of the die materials as thermal conductivity, coeffi cient of thermal expansivity, modulus of elasticity and mechanical properties are described. Binding to it single die materials as carbon steels and chrome-tu...

High pressure die casting of Fe-based metallic glass

Soft ferromagnetic Fe-based bulk metallic glass key-shaped specimens with a maximum and minimum width of 25.4 and 5 mm, respectively, were successfully produced using a high pressure die casting (HPDC) method, The influence of die material, alloy temperature and flow rate on the microstructure, thermal stability and soft ferromagnetic properties has been studied. The results suggest that a stee...

Modern High Pressure Die-casting Processes for Aluminium Castings

There are about 33 processes commercially available for the production of aluminium castings. About 70% of the castings are produced using conventional high-pressure die-casting process. It’s main drawbacks are 1) Air and gas blow holes 2) Unable to weld 3) unable to heat treat to enhance mechanical properties. To overcome these, many modern processes have been invented. A few of them are 1) Hi...